Trailer Axle Position

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If you’re building or buying a trailer for your tiny house build, its important that the axle position is located correctly in relation to the intended load (house) on top of the trailer.  Having a well-balanced trailer ensures safe and smooth towing.  If the axle position results in too much weight on the towbar, hence the tow vehicle, steering and handling of the tow vehicle can be compromised.  If there is too little weight on the towbar, then the trailer can become unstable when towing.  In the US, typically the weight on the towbar or ‘tongue load’ is 10% of the total weight of the trailer and load.  So if your tiny house setup weighed 3500kg, the tongue load would be 350kg.  In Europe the tongue load is around 7%.  In NZ, despite not having the large trucks that are common in the US, we still operate around the 10% mark.  Anywhere in between 7-10% is ideal.

You may have heard of the 40/60 rule when it comes to positioning axles on a trailer.  This is a very general rule of thumb where the axles are positioned so that 60% of the trailer bed is in front of the axle and 40% rearward of the axle.  This can work well for uniformly distributed loads (such as carrying a trailer load of dirt), but is not overly accurate when it comes to tiny houses where there may be heavy point loads at different places along the trailer bed. 

With a tiny house, we can assume that the load of the walls and roof are fairly uniformly distributed, so an empty shell on top of the trailer bed would have its centre of mass (balance point) in the centre of the trailer bed.  But, the internal fitout of kitchens and bathrooms etc can shift the weight balance forward or rearward.  Loads such as water tanks or battery banks placed on the drawbar also have a big effect.  ALSIPS has put together a simplified calculator to help you determine the correct axle position for your tiny house trailer. 

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By calculating the moments created by different loads about the hitch we can calculate the correct axle position for a specified tongue load.  Although the calculator above only takes into 3 primary loads (the trailer frame itself, the tiny house load and any point load applied to the drawbar), you can manually calculate the axle position for any number of given loads at a certain distance using the equation for D(a) below.

Manual Equations:

D(a) = (F(th) x D(th)) + (F(f) x D(f)) + (F(d) x D(d)) + …(F(l1) x D(l1)) + (F(l2) x D(l2))…)/F(a)

F(t) = (tongue load %)/100 x (F(th) + F(f) + F(d) +…F(l1) + F(l2)…)

F(a) = (100-tongue load %)/100 x (F(th) + F(f) + F(d) +…F(l1) + F(l2)...)

Definitions:

F(a) = Load on axle set

F(th) = Load of Tiny House.  Although this is the hardest to calculate, if your tiny house is built with keeping weight balanced on the trailer deck, you can assume the load acts through the trailer deck center.  Any heavy point loads that may upset the balance can be manually added and calculated as point loads.

F(f) = Load of the trailer frame.  This will act forward of the center of the deck due to the weight of the drawbar

F(d) = Point Load on drawbar.  This could be water tank, battery bank etc.

** For multiple axles sets the axle center is assumed to be in the center of the axle set. 

One of many advantages of building with ALSIPS is that the weight of the structure is known from the beginning.  There is no guess work when it comes to the weight of the panels or the trailer.  If you are then mindful of the weight going into the fit out of your tiny house, there is no risk of exceeding the weight limit.  Of course, ALSIPS is going to be one of the lightest, if not the lightest building material you can build your tiny house with.  Chat to us about your project today!

Who wants to live in a fridge?...

Speaking with some people that are looking to build with traditional steel-skinned SIP’s, one comment that has come up numerous times is that they don’t want to feel like they are living in a fridge! Most definitely a fair and valid point as steel-skinned SIP’s are typically manufactured in New Zealand for the purpose of making permanent or truck/trailer cool rooms. Many low-cost manufacturers only offer titania white or titania white and in a smooth or smooth finish. Yes, you can etch prime and paint the panels to any color your choose, but for some, the smooth finish still isn’t enough to make it look like an architectural building material. Some companies can offer other colours and finishes, but with minimum order quantities and at a premium.

ALSIPS are not only 1/3 of the weight of steel-skinned, but they come in three different colours and four different texture finishes as shown below. Even better…you can mix and match colours and textures on both inside and outside for no extra cost! Be sure to check out the cost estimator page to get an estimate of panel costs for your specific project.

COLOR OPTIONS

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ALTERNATIVE PANEL TEXTURE OPTIONS

V-GROOVE

V-GROOVE

MICROLINE

MICROLINE

STUCCO EMBOSSED

STUCCO EMBOSSED

Free Design Service

ALSIPS understands that working with non-traditional materials can be a little daunting.  What are the best practice methods for working with the panels? How do I safely cut the panels?  What fasteners do I use?  How do I run electrical services?  What additional materials besides the panels do I need?  Will I need any special tools?

As a part of building your project with ALSIPS panels, we offer a free design service* and are always here to answer any questions you might have.  The design service is ideal for your tiny house or similar mono-pitched project.  The design service includes detailed working drawings, material lists and also individual cutting drawings for each panel of your project.  Below is a snippet from a comprehensive 30 page drawing package provided to a recent customer.  Not only does it make it easy for DIY’ers to erect a structure quickly and easily, but it reduces the chance of making mistakes.

We want to make your whole build process as easy as possible so you can get on enjoying what you’ve designed and built!  Contact us today to chat about your project. 

*Free design service applies to rectangular, mono-pitched roof structures.

Introduction to ALSIPS

In 2017 my wife and I designed and built our own ‘big’ tiny house using refrigeration panels. After the large 9 x 3 x 4.2m tiny house was completed, I was keen to push the boundaries to allow for even bigger and lighter designs.  Living in NZ, the building material monopoly doesn’t allow for many alternatives, so I decided to research what was available overseas.  This is how ALSIPS began.

ALSIPS are a new building material for tiny house builders, cabin manufacturers or DIY’ers embarking on their own travel trailer, toy hauler, house boat or camper project.  They are comparably 5x lighter than traditional framing and cladding methods and 3x lighter than commonly used steel skinned SIPS (refrigeration panels).  They consist of an EPS foam core sandwiched between and bonded to two layers of Aluminium sheet.  Weighing between 3.23 & 4.24kg/m2 (depending on thickness) the panels are extremely light weight, making them perfect for structures built on trailers where weight is often a key factor.

Just because ALSIPS are extremely light, it doesn’t mean strength is compromised.  ALSIPS panels, like any SIP’s, are extremely strong due to the makeup resembling that of an I-beam, where the aluminium skins act as the beam flange and the EPS foam core acts as the beam web.  Jointing and assembling the panels use similar techniques to traditional refrigeration panels.  Aluminium extrusions (channels and angles) are riveted together at internal and external corners to create a rigid and weather tight structure.  

On top of the weight saving benefits, Al-SIP panels are a fast, cost effective and ‘easy for the DIY’er’ way to create structures compared to traditional framing, insulating and cladding methods.  The panel is effectively frame, insulation, vapor barrier, internal and external cladding all in one, saving you valuable labour time and cost.

ALSIPS, understands that working with non-traditional materials can be a little daunting, so we are offering a free design service* for your tiny house or similar mono-pitched project if you choose to build with ALSIPS.  The design service includes detailed working drawings, material lists and also individual cutting drawings for each panel of your project.  You can also visit the website at www.alsips.co.nz and check out the resources page to learn about how the panels are used.  If you’d like to learn more about how ALSIPS can help you be at the cutting edge of your business or project, contact us at sales@alsips.co.nz or give us a call!  We are here to help! 

*see website for further details